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Roger,
What are you doing to obtain the rubber coated washer now? Part #3085270. I understand this is unavailable from Polaris now. Just ordered all the parts I needed to rebuild my 99 XCR 700 with the exception of that washer.
Joe
 

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Discussion Starter · #65 ·
I have a 1 or 2 Left and a need to rebuild my personal pump, But Will be looking at McMasterCarr after what I have are gone!

Polaris also Discontinued the Gear Shaft Oring..
 

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I assumed the O-rings were just a standard metric or SAE size and I would be able to match them. On the sealing washer, I was thinking I would clean my old one and then use washer with some RTV to create the seal on the threads and on the impeller.

My pump bearing failed very badly to the point that the mechanical seal was pushing the gear into the pump housing. Should I be concerned about metal shavings/pieces from the bearing or coolant in my crankcase that need to be drained/cleaned?
 

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I understand it will rust if the bearings were submerged or splashed with coolant. I'm hoping that I caught it early enough that it was just minimal coolant passing through and getting burned while the engine was running. My plan here is to pull the plugs in the crankcase and see if anything comes out. Are there 3 drain plugs on a 99 xcr 700? I'll also use my inspection camera to take a peek inside. I've heard you can fill the crankcase with oil to help get things lubricated again and then drain the oil. I really don't want to have to pull the engine apart right in the prime season here. I wouldn't be opposed to opening it up in the summer if I can get through the winter with it.
Joe
 

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Discussion Starter · #70 ·
Roger’s Water Pump Services for 2017
Only for Polaris XCR 800 / 700 / Ultra 680 / 600

My Basic Rebuild
2 X AFTERMARKET BEARINGS
6001 $7.00
6002 $7.00
Stainless Assembly Screws / Washers 10$
Thread Sealing Washer $4
Stainless 6 MM $1
Old Ploaris Impeller / Thread Seal washer "re-use" No Charge
Gear Shaft O ring $1

OEM Parts “that Polaris still has available”
3085794 GASKET,PUMP CASING 1 2.39
3085175 PLATE,SEALING 23.99
3085384 SEAL, MECHANICAL 45.99
3085271 GASKET, WATER PUMP 2.39

Total Rebuild Parts Cost = $104.78


I get 35$ Labor Includes Case Clean Up / Bead Blasting / assembly Leak Down Test
Includes Water pump to Motor Gasket and return Shipping VIA USPS $15 in the States , Canada Shipping will be additional cost

US Cost is $155 Returned to you Ready to go
.
Other Possible Parts and Prices, If used is not available, May need to order / Wait on Delivery

New OEM
3085269 SHAFT,WATER PUMP * 124.99
3085174 IMPELLER UNIT 59.99
3085145 BALLBEARING 29.99 "If requested in the rebuild"
3085286 BEARING, BALL 26.99 "If Requested in the rebuild"


Used Replacement Parts In stock "on Availability"
SHAFT,WATER PUMP * $60.00
IMPELLER UNIT $30.00

I Accept Paymet via PayPal “as friend / family” @ [email protected] or Money order with Pump delivery.

I will do Core Exchanges if available.



Ship Pump to
Roger Beauregard
5 Currier Drive
Londonderry, NH 03053
 

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Discussion Starter · #72 ·
I woulnt worry about it. I have seen plenty of gouged inner housings

Just use it
 

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Discussion Starter · #74 ·
Not enough change to worry Impo. But if you need a new impellr side case I should have 1 for you
 

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Discussion Starter · #76 ·
Hey roger. I'm looking for a spare waterpump. Where would I be able to find one?
I might have one that I can rebuild for you..

I get 155$ for rebuild "all internals except for
the Impeller and Gear/Shaft" Those are re-usable in Most cases"

I Charge for Used Impeller "30$" and Gear Shaft "60$" and Pump cases $ 50

New Gear / Shaft is 125$
New Impeller is 60$

Rebuilt Pump Looking @ 295$ shipped.

Roger
 

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Discussion Starter · #79 · (Edited)
Sled Season is Coming we all get the itch..

If you need a Pump rebuilt please let me know!!

Only for Polaris XCR 800 / 700 / Ultra 680 / 600


My Basic Rebuild 2 X AFTERMARKET BEARINGS 6001 $7.00 6002 $7.00 Stainless Assembly Screws / Washers 10$ Thread Sealing Washer $4 Stainless 6 MM $1.00 Old Ploaris Impeller / Thread Seal washer "re-use" No Charge Gear Shaft O ring $1


OEM Parts “that Polaris still has available” 3085794 GASKET,PUMP CASING $2.39 3085175 PLATE,SEALING $23.99 3085384 SEAL, MECHANICAL $45.99 3085271 GASKET, WATER PUMP $2.39


Total Rebuild Parts Cost = $104.78


I get 35$ Labor Includes Case Clean Up / Bead Blasting / assembly Leak Down Test
Includes Water pump to Motor Gasket and return Shipping VIA USPS $15 in the States , Canada Shipping will be additional cost
US Cost is $155 Returned to you Ready to go


.Other Possible Parts and Prices, If used is not available, May need to order / Wait on Delivery New OEM 3085269 SHAFT,WATER PUMP * 124.99 3085174 IMPELLER UNIT 59.99 3085145 BALLBEARING 29.99 "If requested in the rebuild" 3085286 BEARING, BALL 26.99 "If Requested in the rebuild"


Used Replacement Parts In stock "on Availability"


Water Pump Cases $75 XCR 800 ~ Ultra Style $60 SHAFT,WATER PUMP * $60.00 IMPELLER UNIT $30.00


I Accept Paymet via PayPal “as friend / family” @ [email protected] or Money order with Pump delivery.


I will do Core Exchanges if available.


Message Me 1st Then
Ship Pump to
Roger Beauregard
5 Currier Drive
Londonderry, NH 03053
 

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6,951 Posts
Discussion Starter · #80 ·
Only for Polaris XCR 800 / 700 / Ultra 680 / 600
Roger’s Water Pump Services Update starting April 2018

Only for Polaris XCR 800 / 700 / Ultra 680 / 600
My Basic Rebuild
2 X AFTERMARKET BEARINGS
6001 $7.00
6002 $7.00
Stainless Assembly Screws / Washers 10$
Thread Sealing Washer $4
6 MM Stainless "Impeler" Bolt 2.00
Bonded Washer 1.00
Gear Shaft O ring $1.00
Plate Seal $21
Custom Cometic AFM Case Gasket $8.00 "Re-usable"

OEM Parts
SEAL, MECHANICAL $49.99
GASKET, WATER PUMP $2.39

Total Rebuild Parts Cost = $113.00

I get 35$ Labor Includes Case Clean Up / Bead Blasting / assembly Leak Down Test
Includes Water pump to Motor Gasket and return Shipping VIA USPS $15 in the States , Canada Shipping will be additional cost
US

Cost is $160.00 Returned to you Ready to go

.Other Possible Parts and Prices, If used is not available, May need to order / Wait on Delivery
New OEM
3085269 SHAFT,WATER PUMP * 124.99
3085145 BALLBEARING 29.99 "If requested in the rebuild"
3085286 BEARING, BALL 26.99 "If Requested in the rebuild"


I Accept Paymet via PayPal “as friend / family” @ [email protected] or Money order with Pump delivery.
I will do Core Exchanges if available.
Ship Pump to
Roger Beauregard
5 Currier Drive
Londonderry, NH 03053
 
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