I had a freiend that had the same problem...he ended up taking apart what he could of the clutch and then heated up the outer shaft with a small torch...he also applied some rust free lub and tapped the shaft while heating it. You might need a helping hand..I get into habit taking my clutches off during the off season and spraying the shafts, both of them.
Seized Driven clutch on 97 ZR
On my 1997 ZR 440 Ive noticed that the driven (secondary) clutch is seized on the jackshaft tight. I tried soaking the thing with penatrating oil over the summer then beating the thing off with a mallet but no sucess. I then tried making a homemade clutch puller to take it off but I couldnt get the thing off. Does anyone know a trick to gettin these SOBs off when they're seized or should I just pull the whole jackshaft out with the clutch on and get it off with a hydrolic press? My dad's 98 ZR 500's clutch also seized like that but the shop was able to get it off with a hammer.
