2007 IQR with 600HO, 2003 PERC CDI - what wiring do I need? - HCS Snowmobile Forums

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Old 08-02-2017, 12:25 PM   #1 (permalink)
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Default 2007 IQR with 600HO, 2003 PERC CDI - what wiring do I need?

I have a Carl's Cycle built 660HO in my 2007 IQR. It has the 401993 CDI box (from the 2003 XCSP add Rev Kit). Currently trying to make myself a nice wiring diagram to finish the documentation of the build. The difficulty I have is that I am unsure what was changed on the wiring to enable this. Stupidly I could have looked one of the times I had the engine out...but thought it was easier to ask on here rather than pull the engine again.

Equipment that is in the sled:
2007 600HO engine (& stator I assume)
2003 CDI 4010993 (from PERC add kit for XCSP)
2007 IQR chassis

Wondering if someone could shed light on exactly was done wiring wise so that I can put the rest in here:



Once I am done I will surely share the wiring diagram on here. Last bit I need to finish the documentation on my build log as well.
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Old 08-04-2017, 06:37 AM   #2 (permalink)
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I. Used edge chassis harness , have 10 iqr 6 600 ho ,rev,
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Old 08-04-2017, 08:31 AM   #3 (permalink)
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Not sure what exactly you mean? Are you looking for the specific value of something? I can tell you someone wired in a fixed resistor in place of the coolant/temp sensor to fool the ecu.
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Old 08-04-2017, 09:36 AM   #4 (permalink)
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Originally Posted by Fishpoo View Post
I. Used edge chassis harness , have 10 iqr 6 600 ho ,rev,
Perfect, thank you. Will update the diagram and repost it if anyone wants it.
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Old 08-04-2017, 09:38 AM   #5 (permalink)
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Not sure what exactly you mean? Are you looking for the specific value of something? I can tell you someone wired in a fixed resistor in place of the coolant/temp sensor to fool the ecu.
That someone is me. I am just documenting my build and considering I have bastardized wire colors every where I thought I should have a wiring diagram on board that explained it. Just wasn't sure what wiring that Carl's used when they put the 660HO in it. Last night I found a diagram from the 2003 XCSP so I'll splice in the CDI portion and clean up the diagram. I can double check it when I get the sled out of the trailer
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Old 08-04-2017, 10:36 AM   #6 (permalink)
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wouldn't the wiring/wire diagram end up looking just as a 2008 RR? HO engine with Perc. Rev.
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Old 08-04-2017, 10:37 AM   #7 (permalink)
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I dont think the ho stator and edge cdi would be compatible without splicing a ton of wires.I wonder why they didnt use the ho cdi box?Thats what ive seen on the ones Ive worked on.
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Old 08-04-2017, 10:41 AM   #8 (permalink)
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Or an 06 fusion?
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Old 08-04-2017, 10:43 AM   #9 (permalink)
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I dont think the ho stator and edge cdi would be compatible without splicing a ton of wires.I wonder why they didnt use the ho cdi box?Thats what ive seen on the ones Ive worked on.
Yeah, go figure.
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Old 08-04-2017, 10:51 AM   #10 (permalink)
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Or an 06 fusion?
Yeah,06 fusion was the first ho
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