Meat Head
Oct 12 2005, 06:01 PM
What happened to the jackshaft grease zert? My fuse don't have one! I have only found 5 grease zerts on this sled. It is way easy to grease compared to my pro x. Hope the fusions dont have problems with lack of lube caused by not enough zerts!
Dragon Man
Oct 12 2005, 07:17 PM
I noticed the other day when checking over my new dragon that the air box has a sticker that says grease jackshaft bearing every 1000 miles, but when i checked for the fitting there is not one there. I was a faithful greaser on my edge. just wondering if anyone noticed the same missing fitting?
Dragon Man
Oct 12 2005, 07:26 PM
QUOTE(Meat Head @ Oct 12 2005, 08:01 PM)
What happened to the jackshaft grease zert? My fuse don't have one! I have only found 5 grease zerts on this sled. It is way easy to grease compared to my pro x. Hope the fusions dont have problems with lack of lube caused by not enough zerts!
I didn't see your post and i just wrote the same thing. It is not on my dragon either. I wonder why the sticker on the air box says to grease it every 1000 miles? Hard to do without the fitting.
polaris9500
Oct 12 2005, 07:58 PM
sure there not talking about greasing the driveshaft bearing every 1000?
TeamBeavis
Oct 12 2005, 10:55 PM
I seem to remember that my manual said to remove the secondary to get at the zerk for the jackshaft, but I haven't taken mine off to see if it is actually there (I just assumed it was there since I remember reading it).
Maybe you have to use a needle. I seem to remember one of my old Indys had to be greased with a needle (and it was a pain in the a$$).
shed
Oct 13 2005, 12:06 AM
yep had to use a needle :div20:
golfer
Oct 13 2005, 06:57 AM
And if this thread doesn't answer the question, maybe the one posted 1 hour before this will.....
http://www.hardcoresledder.com/forums/inde...showtopic=99161 :wut60:
golfer
Oct 13 2005, 07:00 AM
Pull your driven clutch out 2 ", and grease the zert you see. Then, realize you just greased your jackshaft...
:div20:
nickels
Oct 13 2005, 08:03 AM
Merged the two topics.
Dragon Man
Oct 13 2005, 08:54 AM
QUOTE(golfer @ Oct 13 2005, 09:00 AM)
Pull your driven clutch out 2 ", and grease the zert you see. Then, realize you just greased your jackshaft...
:div20:
Maybe on a 01 800 xc but not on a 06 dragon. no grease zert.
Dragon Man
Oct 13 2005, 09:05 AM
QUOTE(golfer @ Oct 13 2005, 08:57 AM)
And if this thread doesn't answer the question, maybe the one posted 1 hour before this will.....
http://www.hardcoresledder.com/forums/inde...showtopic=99161 :wut60:
sorry man, if you look earlier in the post i already stated that i missed the orignal post when i created mine.
golfer
Oct 13 2005, 01:12 PM
QUOTE(Dragon Man @ Oct 13 2005, 11:05 AM)
sorry man, if you look earlier in the post i already stated that i missed the orignal post when i created mine.
I did see your post. I was simply implying that a few seconds spent looking at recent threads would have avoided that.
:beerchug:
Meat Head
Oct 13 2005, 02:07 PM
GOOOFER,
If you are going to be a smart ASSSS, At least know what the hell you are talking about!!! :frech32:
With the air box an sec clutch off there is no place to lube, not even for a needle grease fitting? The sticker on the sled does say grease the jackshaft bearing!
FreezerBurnt
Oct 13 2005, 02:17 PM

Is there a grease zerk or what?
Meat Head
Oct 13 2005, 02:24 PM
NO
golfer
Oct 13 2005, 02:31 PM
QUOTE(Meat Head @ Oct 13 2005, 04:07 PM)
LOL, boy, how funny, GOOOFER, wow, you got me man!!!!
:cn:
Jman1
Oct 13 2005, 05:47 PM
QUOTE(Meat Head @ Oct 12 2005, 08:01 PM)
What happened to the jackshaft grease zert? My fuse don't have one! I have only found 5 grease zerts on this sled. It is way easy to grease compared to my pro x. Hope the fusions dont have problems with lack of lube caused by not enough zerts!
I'm pretty sure mine has one, When I went though the walk through at the dealer they pointed it out. My sled is at my cabin so I will check again tomorrow night!!!! I hope my memory is right!!
racerdave
Oct 13 2005, 05:58 PM
none on mine, don't think there's a needle hole either
Dragon Man
Oct 13 2005, 07:11 PM
QUOTE(golfer @ Oct 13 2005, 03:12 PM)
I did see your post. I was simply implying that a few seconds spent looking at recent threads would have avoided that.
:beerchug:
I guess you never made a mistake. I didn't know a double post was that taboo that it calls for a smart comment. I will try harder next time to not mess up.
shed
Oct 13 2005, 07:11 PM
you slip the needle in through the seal edge
did my fusion last year but it was full :div20:
ExcursionPSD
Oct 14 2005, 12:10 AM
QUOTE(shed @ Oct 13 2005, 08:11 PM)
you slip the needle in through the seal edge
did my fusion last year but it was full :div20:
The needle type fitting that Polaris uses is the same type used to grease the bearing in the nose of some chainsaw bars. Polaris has never recommended the hypodermic type needle that gets past the seal.
Polaris made a mistake, the jackshaft bearing is not designed to be greased, and it is stupid to have an instruction decal that tells you to do it.
golfer
Oct 14 2005, 07:18 AM
QUOTE(Dragon Man @ Oct 13 2005, 09:11 PM)
I guess you never made a mistake. I didn't know a double post was that taboo that it calls for a smart comment. I will try harder next time to not mess up.
Thank you.
FreezerBurnt
Oct 14 2005, 05:09 PM
Is it possible the grease zerk is inside the tunnel aka where the track is instead of the other side?
polaris9500
Oct 14 2005, 06:12 PM
its a sealed bearing shouldnt need grease.:mine dont have it either :fluffy:
thnksno
Oct 14 2005, 06:57 PM
QUOTE(racerdave @ Oct 13 2005, 06:58 PM)
none on mine, don't think there's a needle hole either
Cory? He pointed this out to me last Sat... Apparently doesn't need it anymore, the jackshaft is pretty well protected anyway (not a lot of water, etc). I've never been one to overly grease the jackshaft anyway, really doesn't need it and makes a mess of the secondary. The suspension and driveshaft are different, adding grease pushes out water.
Jman1
Oct 17 2005, 06:23 PM
QUOTE(Meat Head @ Oct 12 2005, 08:01 PM)
What happened to the jackshaft grease zert? My fuse don't have one! I have only found 5 grease zerts on this sled. It is way easy to grease compared to my pro x. Hope the fusions dont have problems with lack of lube caused by not enough zerts!
mine has one!
polaris9500
Oct 17 2005, 06:31 PM
QUOTE(Jman1 @ Oct 17 2005, 07:23 PM)
thats the drive shaft not the jack shaft. the jack shaft has the secondary clutch mounted on it
stevefromwestford
Oct 17 2005, 06:37 PM
anyone bother checking the manuel?
thnksno
Oct 17 2005, 09:10 PM
QUOTE(stevefromwestford @ Oct 17 2005, 07:37 PM)
anyone bother checking the manuel?
p. 115 says to lubricate... But, the text is the same as manuals from at least '88.?.?
ExcursionPSD
Oct 18 2005, 01:00 AM
QUOTE(fyoushun @ Oct 17 2005, 10:10 PM)
p. 115 says to lubricate... But, the text is the same as manuals from at least '88.?.?
The manual on my FST has several paragraphs warning that I need to make sure the sled was in forward motion before I try to use the belt removal tool to open the secondary clutch.
The FST with mechanical reverse has a Team Secondary with the non ER helix. Polaris has had the phantom grease fitting on the jackshaft since they came out with the IQ. I told them last September.
Alleycat35
Oct 21 2005, 08:20 AM
Polaris does a terrible job when it comes to literature. They always contradict themselves between the owners manuals and service manuals as well as labels. It is a wonder there has'nt been a lot of litogation because if this. They have been lucky I guess.
The bearings are the same ones used on most jack shafts that have the fitting. The seal is designed to allow the grease to pump through. Before they started putting the zerks on from the factory we used to put our own on. We used to drill a couple of 1/16 holes in the seals so the grease can flow in and out. I know from experiance that if you never grease this bearing it will fail around 4,000 to 5,000 miles. Remeber that there is a bunch of torsional load on that bearing and over time it slowly push the grease out.
ExcursionPSD
Oct 22 2005, 12:58 AM
Some of you have been out of school for a while, so here is some interesting reading about what's missing on the jackshaft bearing, but is present on the speedo bearing, courtesy of Mr. Oscar Ulysses Zerk, of Kenosha Wisconsin.
This WILL be on the test at the end of the semester.
NITROUSXC
Oct 23 2005, 06:21 PM
QUOTE(ExcursionPSD @ Oct 22 2005, 02:58 AM)
Some of you have been out of school for a while, so here is some interesting reading about what's missing on the jackshaft bearing, but is present on the speedo bearing, courtesy of Mr. Oscar Ulysses Zerk, of Kenosha Wisconsin.
This WILL be on the test at the end of the semester.
:bunny-pancake:
Oh wait, it's 2:58am, I understand now. :drunk:
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