QUOTE(v8toilet @ Dec 2 2004, 02:26 PM)
Could you give me those steps in the right order? I'm going out to break it in this weekend and of course that will be mostly trails we're still waiting for good snow. I would assume the hillclimb position is best for this riding. Thanks for the info. Also what track are you running? I wanted a 153" but they were long gone by the time I decided to buy. So were all the black hoods.

Set by step
1. Take bolt out of drive shaft. Brake side. (kick in the pants Cat put 120lbs of Torque on it)
2. Take Clutch off.
3. Take nuts of boats around ACT Diamond Drive. (NOT THE SCREWS, made that mistake the first time. It was neat to see how the Diamond drive works though. but had to buy gasket maker and oil) Also remember behind the rubber spacer there is a nut. Spacer is some what easy to put back.
From there you can take it a couple of different ways. This is what I have found to be the easiest.
4. Take suspension out. remeber loosen track all the way so skid frame comes out easy.
I use a rafter and a tie down to hold tunnel up and a strap to hold the top of the track up. makes it easier for next step.
5. Take nuts off where on a regular dive would be a retaining cap for the bearing. Only on the brake side.
This is the sweet part.
Slide drive shaft toward brake side, pull diamond drive case out (that is neat!) you might have to loosen the bolts on the break caliper to be able to get the track past the shaft.
Thats taking it off. here is the easiest way to put it back together.
1. Put drive shaft and diamond drive together and lock in place with nuts.
2. Skid frame. undo the spring supension it will make it easy to put in. Put the front bolts in. Then the rear, with the springs off make sure the shock is in the right possition. So you know they come with the spring off from the factory. *(mechanic for sled shop in West Yellowstone). This will take a lot of the hassel out of trying to mess with the torque sensing link that Cat has. I put mine in the bottom hole in the rear. Drops it maybe an inch, but I like how it worked, your discression.
3. Put clutch on.
4. Put bolt back in. I only put about 100lbs of torque on it. It broke my Socket at that point. I needed new tools anyways. hahaha
5. Tighten track....
6. If you had to loosen the Brake caliper bolts you might need to bleed the brake and and get some brake fluid. The first time I just took the brake off. Second time left it on, it was alot eaiser to get the track out with the brake off, but then I had to bleed the brake and get fluid before I could tighten the clutch up and the drive shaft bolt.
Also so you know they bolt is a safty precaution. The prototype and even some of the test sleds Cat had out at the shows for people to ride didn't have that bolt. They didn't have any problems that I know off, but I feel a little safer with it myself anyways.
Let me know if you have any questions. I probalby won't be able to help on the weekend. I'm moving so Internet will be down until Monday. If you have problems I know there are some guys on the Snowest Forms that have done it acouple of times. Also I'm in UT currently and I can give you my cell number call if need. What ever works for you. Don't know where you are.
Oh yea I Video taped it I'll see if I can get it up so you can see somewhat I'm talking about.