'98-'99 ZR 600 EFI Clutch Alignment Specs. - HCS Snowmobile Forums

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Old 02-13-2006, 10:50 AM   #1 (permalink)
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Looking for the clutch alignment specs for a '98 ZR 600 EFI. Putting a '99 EFI engine into a '98 EFI chassis. Need to know c-to-c, offset and deflection for the '98, not sure if it's the same as the '99 but I don't have that info either.
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Old 02-13-2006, 11:40 AM   #2 (permalink)
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C-C = 12.2"
Deflection = 1.5" (I think)
Offset = 5/8" (I think)
*** I don't have it in front of me but I know the C-C is 12.2" ***
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Old 02-13-2006, 12:04 PM   #3 (permalink)
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Buy yourself a cheapie offset / c to c bar...............money well spent and very affordable from Royal Dist.
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Old 02-13-2006, 12:56 PM   #4 (permalink)
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center to center is 12.2
but the clutches on and leave the secondary loose don't put the bolt in, run it on a stand and let the clutch float to were it want to be. then stop it and measure what the space is between the clutch and the jack shaft bearing make a spacers that distance. that is were the clutch want to be so let it be there.
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Old 02-13-2006, 06:05 PM   #5 (permalink)
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Quote:
Originally posted by arcticranger@Feb 13 2006, 12:56 PM
center to center is 12.2
but the clutches on and leave the secondary loose don't put the bolt in, run it on a stand and let the clutch float to were it want to be. then stop it and measure what the space is between the clutch and the jack shaft bearing make a spacers that distance. that is were the clutch want to be so let it be there.
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That might get you close, but I'm pretty sure that won't always put the secondary where it needs to be? Not to mention if it decides to take a trip it could be an expensive mistake. I'll stick to my scale and a straight edge

Thanks for the info guys.
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Old 02-14-2006, 06:57 AM   #6 (permalink)
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Just going by how we have set up all of the mod sleds. the clutches will self center to each other. If you let the secondary float on the shaft.
this is just for a while until you can make a spacer for it. then you bolt it on maybe i didn't make myself clear on that.
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Old 02-14-2006, 07:55 AM   #7 (permalink)
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Agree with Arcticranger...that's how I set- mine up. I let mine float about a 1/16 or so. But run it on a stand to see where it wants to run. Never had any issues with it...
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Old 02-14-2006, 08:47 PM   #8 (permalink)
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Quote:
Originally posted by arcticranger@Feb 14 2006, 06:57 AM
Just going by how we have set up all of the mod sleds. the clutches will self center to each other.* If you let the secondary float on the shaft.
this is just for a while until you can make a spacer for it. then you bolt it on maybe i didn't make myself clear on that.
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I agree as well. Thats how I did mine. :beer: :linemup:
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Old 02-14-2006, 09:18 PM   #9 (permalink)
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Get a sledpro tool. Then you know its right. Just letting it float might be fine for offset alignment, but it does nothing for center to center or parellelism which is just as important as offset.
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Old 02-15-2006, 08:25 AM   #10 (permalink)
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Get your center to center set and your parrallism and then let it float....You're right there's three things you need to check/set-up....
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