secondary clutch removal '95 indy trail - HCS Snowmobile Forums

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Old 01-16-2011, 08:03 PM   #1 (permalink)
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Default secondary clutch removal '95 indy trail

How do you remove the secondary clutch on a 95 indy trail deluxe? I have a puller for the primary. Do I need a separate one for the secondary?
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Old 01-16-2011, 08:07 PM   #2 (permalink)
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No just remove the center bolt and should slide right off. Do not lose the keyway thats in there.
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Old 01-16-2011, 08:11 PM   #3 (permalink)
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I tried that but couldn't get it to come off. How aggressive should I get with it? My buddy wants to bang on it with a mallet. Bad idea?
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Old 01-16-2011, 08:56 PM   #4 (permalink)
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I wouldn't BANG on it but tapping with a rubber mallet might be alright. I've never had a secondary that would not come off.
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Old 01-16-2011, 09:34 PM   #5 (permalink)
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I've had a couple that were really stuck. Took a torch to them, pry bar, and everything else I could think of not to hurt them. One Eventyally pulled off after a few days of spraying penetrant in the hole and heating it up. The other I had to beat off with a hammer. Destroyed it.
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Old 01-17-2011, 09:50 AM   #6 (permalink)
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I just went through this last week with mine .. the shaft was rusted and it didn't want to move. I removed the center bolt and the bushing that sits inside the secondary and filled it with penetrating fluid and then used 2 pry bars behind the clutch to pry it off. I had to give it a tap on the face with a plastic mallet to crack it and then pried it off. It's not fun but it will come... having 2 people will help tremendously.
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Old 11-24-2014, 01:46 AM   #7 (permalink)
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I'll try it on my 700xc. Its a bitch!!!!!!!
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Old 11-24-2014, 10:15 AM   #8 (permalink)
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Quote:
Originally Posted by trosell14843 View Post
I'll try it on my 700xc. Its a bitch!!!!!!!
Most Polaris secondaries should float on the jackshaft. You need to clean all rust off, then smear a light coating of low temp grease or anti-seize on the shaft. It will never stick again.
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Old 11-24-2014, 01:48 PM   #9 (permalink)
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Sometimes a few heat and cool cycles and penetrating oil help break it free. I have used a electric heat gun. Like everyone else said it should float. Clean up the shaft good, I like to use the copper anti seize compound.
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