secondary clutch removal '95 indy trail - HCS Snowmobile Forums

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Old 01-16-2011, 07:03 PM   #1 (permalink)
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Default secondary clutch removal '95 indy trail

How do you remove the secondary clutch on a 95 indy trail deluxe? I have a puller for the primary. Do I need a separate one for the secondary?
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Old 01-16-2011, 07:07 PM   #2 (permalink)
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No just remove the center bolt and should slide right off. Do not lose the keyway thats in there.
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Old 01-16-2011, 07:11 PM   #3 (permalink)
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I tried that but couldn't get it to come off. How aggressive should I get with it? My buddy wants to bang on it with a mallet. Bad idea?
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Old 01-16-2011, 07:56 PM   #4 (permalink)
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I wouldn't BANG on it but tapping with a rubber mallet might be alright. I've never had a secondary that would not come off.
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Old 01-16-2011, 08:34 PM   #5 (permalink)
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I've had a couple that were really stuck. Took a torch to them, pry bar, and everything else I could think of not to hurt them. One Eventyally pulled off after a few days of spraying penetrant in the hole and heating it up. The other I had to beat off with a hammer. Destroyed it.
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Old 01-17-2011, 08:50 AM   #6 (permalink)
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I just went through this last week with mine .. the shaft was rusted and it didn't want to move. I removed the center bolt and the bushing that sits inside the secondary and filled it with penetrating fluid and then used 2 pry bars behind the clutch to pry it off. I had to give it a tap on the face with a plastic mallet to crack it and then pried it off. It's not fun but it will come... having 2 people will help tremendously.
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